Service Highlights
Free Packaging Design
Free Blank Sample
Multiple Public Moulds
Tailored Custom Solutions
365 Days Warranty
Free 3D Mock Up
Monthly Design Updates
20 Million Monthly Capacity

Ordering Process

01
Choose packaging

Browse our catalog of sustainable molded pulp solutions.

02
Submit inquiry

Specify material, color, and quantity requirements directly.

03
Expert Consultation

Receive professional consultation on technical design.

04
Production & Ship

High-precision production with strict quality checks.

Item Molded Pulp Tray Corrugated / Paper Tray EPS Tray (Styrofoam) EVA Foam Tray
Eco-Friendly ★★★★★ 100% biodegradable and recyclable; made from paper waste. ★★★★☆ Recyclable, but complex designs may require adhesives. ★☆☆☆☆ Causes "White Pollution" and extremely hard to degrade. ★★☆☆☆ Plastic category with very low recycling rate.
Logistics ★★★★★ Highly nestable design saves up to 70% of storage space. ★★★★☆ Needs manual folding/assembly, requiring more labor. ★★★☆☆ Bulky and non-stackable, leading to high warehousing costs. ★★☆☆☆ Fixed shapes with high storage requirements.
Protection ★★★★☆ Superior suspension and adsorption to prevent damage. ★★☆☆☆ Low compression resistance; prone to wrinkling or shifting. ★★★★☆ Effective product protection with good cushioning. ★★★★★ Fast-recovery, high-density liner for precision instruments.
Cost (Efficiency) ★★★☆☆ Initial tooling fee applies, but unit price drops with volume. ★★★★☆ Simple assembly and supports mechanical mass production. ★★★★★ Raw material cost is extremely cheap. ★☆☆☆☆ Both raw materials and processing are expensive.
Aesthetics ★★★★★ Highly customizable; supports dyeing, printing, and foil stamping. ★★★☆☆ Good for basic printing but limited to simple shapes. ★☆☆☆☆ Coarse texture and poor tactile feel; not for premium brands. ★★★★☆ Available in rich colors with a premium, delicate touch.

Custom Molded Pulp Inserts for Sustainable Product Protection

Looking for protective and eco-friendly inner packaging? Otarapack specializes in molded pulp inserts that are strong, sustainable, and fully customizable. As one of the leading molded pulp packaging manufacturers, we create custom molded pulp packaging designed to securely hold products in place while reducing waste. Our paper pulp trays and inserts are made to fit items like electronics, skincare, cosmetics, and perfume—offering excellent shock resistance and a refined presentation.

Tailored for a Wide Range of Applications

Our molded pulp inserts are engineered to enhance packaging performance across multiple industries. Whether for luxury products or retail display kits, Otarapack delivers form-fitting solutions that combine structure and sustainability. As experienced molded pulp tray manufacturers, we help brands reduce plastic use without compromising protection or branding. Each insert is designed to minimize movement during transit and elevate the customer’s unboxing experience.

Eco-Conscious and Cost-Effective

Made from recycled materials, our inserts are biodegradable, recyclable, and compostable. They reflect your commitment to sustainability while reducing packaging costs and environmental impact.

1

What is molded pulp insert?

A molded pulp insert is a custom-shaped interior packaging piece made from recycled paper or natural fibers. It is designed to hold and protect products inside outer packaging. Commonly used in electronics, cosmetics, and fragile goods, these inserts are biodegradable, recyclable, and offer excellent shock absorption—making them a sustainable alternative to plastic.

2

Can molded pulp trays be recycled?

Yes, molded pulp trays are 100% recyclable and biodegradable. Made from plant fiber materials like bamboo, they can be reused or composted after use. Unlike plastic trays, they naturally break down without polluting the environment, making them an ideal choice for brands focused on sustainability.

3

How to make a paper pulp tray?

Paper pulp trays are made by mixing recycled paper with water to form a slurry. This pulp is poured into molds, vacuum-formed into shape, and then dried. The result is a durable, lightweight tray that offers protection and eco-friendliness. As experienced molded pulp tray manufacturers, we ensure quality and consistency.

4

What is paper pulp used for?

Paper pulp is used to create a wide range of packaging products like molded pulp inserts, trays, cartons, and protective carriers. It's a sustainable material commonly used in industries such as electronics, cosmetics, food, and consumer goods for both protection and presentation.

5

What are the components of pulp cost?

The cost of molded pulp packaging includes raw material (recycled paper), energy, water, mold design, and labor. Tooling for custom molded pulp packaging can also impact pricing. At Otarapack, we optimize each step to deliver cost-effective, high-quality solutions.

Choose Otarapack’s molded pulp inserts to protect your products—and your brand’s green image.